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Cake day: July 5th, 2023

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  • This is my attempt at a diagram of it. There’s 3 connectors, bike computer PAS, Bafang PAS torque sensor, DC barrel (battery). There’s a Recom DC-DC with built-in wire leads. There’s a breakout board on which I’ve soldered the buffer onto. All lines on the diagram are short, thin wires, 1-4cm in length. As far as I know, there’s a pull-up resistors inside the bike computer on its inputs. I can see the values going high when I disconnect the cable from it (there’s debug screen on the computer that shows the input values). When assembled it becomes a part of a cable. I’m using heavy duty heat shrink tubing for structure. I have one of these working on another bike without issues for a while now. The components in the adapter are the same, but the bike motor and controller are slightly different, so there could be differences in what noise there’s in the system.

    Yesterday I replaced the Nexperia IC for a TI which I had on hand, no capacitors still (on order). The TI worked well during a test for an hour. Then it stopped working at LOW, just like the Nexperia. Is it possible for these events to be damaging the IC? I feel like newly replaced chips last a little longer during first use, then they stop working much faster after recovery.